After watching a shipwright apply epoxy to a wooden skiff, furniture-restoration specialist Sean Clarke realized that if this finish could stand up to the sea and the sun for a season, it could surely protect a wood entry door for several years. In this article, he describes his four-part method of restoring such doors. He begins with prep work, which includes stripping the door's existing finish, repairing surface damage, and sanding all surfaces. Next, he adds color with an oil-based stain, beginning with the panels and moving to the rest of the door. He then applies the epoxy sealer, beginning with the end grain on the top and bottom edges of the door and continuing on until the entire door--including the lockset and hinge mortises--is covered. The final step is to apply eight to 12 coats of varnish, score the finish along the molding to release the panels, sand all surfaces, and apply a final coat of high-gloss varnish. In a sidebar that includes a detailed illustration, Clarke explains how using a jig to hold the door while applying the finish is better than resting it on sawhorses.
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Custom Double Dutch Doors: Solid Wood Handmade By Master Craftsmen
The Knotty Alder 9 Lite X-Panel Exterior Door Slab from Krosswood Doors is the perfect eye-catching focal point for the front of your home. This rustic door is crafted with superior quality and features natural wood grain, visible knots, and an X-groove panel to bring a Farmhouse-style appeal that will inspire the rest of your home. Find your fit today with our customizable sizes.
Krosswood 36 in. x 80 in. Rustic Knotty Alder 9-Lite Clear Glass with X-Panel Unfinished Wood Front Door Slab